Vision

In the past, quality assurance was manual labor. Each product was carefully inspected by trained personnel to ensure that it met high standards. This manual inspection was time-consuming and could not completely eliminate human error.


Initial situation

Our solution for defect-free quality control: The Vision inspection machine. Three sophisticated cameras scan each product for defects and foreign objects. A lightning-fast signal to the system results in immediate notification of problematic products. This means faster inspection times, fewer rejects and the highest product quality. 

Solution

**Higher efficiency:** The machine works continuously and at high speed, which increases the production capacity.
**Quality improvement:** Defective products are detected immediately, which increases product quality.
**Cost savings:** Reduction of rejects minimizes production costs and material wastage.
**Fast defect detection:** The machine responds to defects and foreign objects in real time, minimizing downtime.
**Accuracy:** The advanced cameras capture the finest details and ensure precise results.
**Continuous operation:** The machine can operate 24/7 without interruption, which stabilizes production.
**Operator Relief:** Personnel can be shifted to more demanding tasks as the machine takes over the inspection work.
**Data availability:** All acquired data is recorded and can be used for quality analysis.
**Fast implementation:** The machine can be seamlessly integrated into existing production lines.
**Competitive advantage:** Higher product quality and efficiency strengthen competitiveness in the market.
**Sustainability:** Reducing scrap helps reduce environmental impact.

Advantages customer

Früher war die Qualitätssicherung Handarbeit. Jedes Produkt wurde von geschultem Personal sorgfältig geprüft, um sicherzustellen, dass es den hohen Standards entspricht. Diese manuelle Inspektion war zeitaufwändig und konnte menschliche Fehler nicht vollständig ausschließen. Unsere Lösung: Die Bildverarbeitungsmaschine

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Testing 

Packaging 

The vision inspection machine. Three sophisticated cameras scan each product for defects and foreign objects. A lightning-fast signal to the system results in immediate notification of problematic products. 

Vision machine

The system computer evaluates all data of the products and gives real-time feedback to the user. It can be programmed to various products.


The three inspection cameras take pictures of the product from above and both sides in order to gather as much information as possible about the product.

Inspection cameras 180°

To ensure that an optimally exposed product appears on the screen of the system computer, an additional exposure unit is used to flash from the sides.


Exposure system

The position sensor detects the position of a product in a fraction of a second and passes this signal on to the inspection cameras so that they trigger correctly.


Vision machine

Automation

Unternehmen